W163 fan removal. Remove the front soundproofing section.

W163 fan removal. michael8554 Active Member. 4. Mar 20, 2011 · 540 posts · Joined 2010. Jump to Latest 16K views 6 replies Jun 11, 2018 · This video is about the Mercedes ML 270 fan cover fan housing, and fan removal on a Mercedes ML270 W163 with the 270 cdi diesel engine to give better access Jul 31, 2020 · Some tips and info to help you change the fan, fan shroud, belt, or water pump on a Mercedes Benz ML320, ML350, W163, M112, M113, C320, E320, G320, S320, SLK Apr 10, 2014 · w163 cooling fan connection Hi. In vehicles with water pump spinning clockwise fan clutch has to have left hand thread. Before we can get to anything, we need to remove the inner fender cover. com/fupabox Apr 22, 2008 · W163 M-Class. Now the fun begins. I removed it recently (when I replaced the thermostat). Fuse are ok (battery side, ECU si Jul 7, 2020 · Replacing the condenser requires removal of the fans, so it is best that they are done once because of the labor involved, and replacing the fans is not going to fix your leak. 12. The front electric fans come off, then the radiator comes out fairly easily with the viscous fan in place. Dec 6, 2021 · How to change serpentine belt / v-ribbed belt on MERCEDES-BENZ ML270 1 (W163) 2. They resist torque. Below a Jan 11, 2010 · I want to remove the fan clutch, but there is a black plastic slotted cover on the face of it. Sep 9, 2018 · Mercedes Benz W163 center console switch panel removal ----- *BGS 3032 Plastic wedge http://ebay. was about $150 at Autohausaz. Lift the fan assembly with the hinge supports at the upper edge of the radiator and lowered down, remove it from the engine compartment. 10-p-0200gh – Remove_install front axle half │ ├── 33. Joined Mar 2, 2006 Messages 103 Location Wiltshire Car Apr 19, 2011 · The fan could be spun with very little resistance by hand; The fan could be stopped with a rolled up newspaper with the car at operating temperature; A replacement fan clutch assembly form the dealer was several hundred dollars, but there were replacement clutch assmblies on ebay which one could buy quite well around $60-100. Mercedes ML320 / ML350 W163 Viscous Fan / Fan Clutch. WRONG !!! Turned out to be the resistor that is located under the dash just to the right of the panel. I think parts and refrigerant, o-rings, etc. The fan assembly required removing the light to get at one of the bolts on the bracket that the hood latch is on. I plan to have the electrics checked so circuits and technical bulletins for ML270 would be very useful - bayhas. So, I've got a perfectly good climate control panel (used) that is collecting dust. 10. If the fan clutch needs replacement, there are only three bolts (10 Nm) to remove. Only since these wires are loose without connector I need to know which goes to pin 1 and which to pin 2 on fan relay. Many thanks for the web sites. Remove the bolts (5). May 15, 2012 · W163 M-Class viscous fan removal. Water pump spinning counter clockwise keeps it from getting loose. The small fan hidden in your w163 Relay - Fuse - Electrical underhood Box should run with key in & dash lights on + engine running to provide cooling airflow Jun 10, 2010 · Anyone know how to remove the fan from a M102 W123 230E UK spec? Needed to access the water pump which is leaking badly from the bottom of the casing. I find that removing the fan clutch is easiest, although you should loosen the belts first by adjusting the power steering pump. Trying to replace the upper idler pulley and the fan has to come out. This morning only speed 4 would work for me. It was a 59 ml bottle - used about 20 ml - rest is for a later refill! What a difference a small amount of oil makes. Remove fan shroud. I do. You'll need special tool to do remove fan blade/shroud; Mercedes Benz Fan Clutch Wrench Water Pump Holder Tool - Amazon. Fan Clutch Removal and Replacement on Mercedes ML320 ML430 ML350 ML500 ML270 ML400 W163 Our Website for Tools, Parts and more Videos: http://mechaniclifest Oct 18, 2010 · 1482 posts · Joined 2009. And, for some reason, I unclip the radiator. Install new drive sleeve A163 683 09 54 into the housing. the problem I have now is securing the fan in place as it doesn't seem to screw tight enough to prevent vibrations. PS: After doing a search, I find many posts saying shroud can't be removed without removing fan. I have some trouble with the cooling fan. . The part with the hole is the fan *bearing hub* which sits directly behind the fan pulley. The dimples are just that - moulded depressions in the fan. Remove the actuator motor for the center air outlet. Jul 2, 2014 · Update on fan clutch and fan assembly. com FREE DELIVERY possible on eligible Jul 14, 2005 · The aux fan was working properly. Used a dab of silicone caulk to seal the screw in place. I know the shop manual specifies removal of the viscous fan, but its entirely possible to remove and repace the radiator without removing the fan. Let's start with the hardest side: the driver side. Looks I will have less problems to connect fan relay. The fan hub removal tools were loaned free from Advanced Auto. Apr 24, 2015 · Many thanks RJV. 20-p-0315gh – Remove_install front axle shaft flange and double-row angular ball bearing Jan 6, 2018 · HOW TO REMOVE AND REPLACE AC HEATER FAN CONTROL ON MERCEDES W211Products used in the video: Torx Socket Set: http://amzn. mercedes w163 secondary air pump replacement mercedes w163 electric radiator fan replacement Remove the front section of the soundproofing. If you remove the sheet metal that runs across the top of the radiator (two bolts at each end, near the hood release catch, and one in front of the condenser) you can swing the top of the radiator forward sufficiently to remove the Jul 2, 2011 · A quart for every 4K miles is a lot. Mar 29, 2008 · 1. Jul 20, 2023 · The fan and fan shroud are important parts of your car's cooling system. I've also used th Can't undo the nut without pulley turning? You need to make a tool to hold the pulley. Release the lower retainers (3) securing the fan assembly. Jun 20, 2013 · w163 front drive shaft removal Jump to Latest 9K views 11 replies 5 participants last post by wallyo Jan 17, 2024 Mar 16, 2014 · Hello, I had a similar issue about 3 months ago my fan stopped working wtih no ac/air flow in all 4 positions. Good news . Not true on my Jan 15, 2017 · Fan and clutch have inertia. #12 · Mar 21, 2011. W126 S,SE,SEC,SEL,SD,SDL Class R/C107 SL/SLC Class W163 M-Class Nov 5, 2013 · More good news - from another old post by someone who's done a few of these remove & replace jobs. If it's a leak, your under chassis must be full of oil slick. comHey guys Dec 22, 2012 · Some auto parts stores can loan you the fan clutch removal tool SET. The fan is actually working since upon disconnecting the temp sensor it kicks in full power. Mar 23, 2013 · On a hot day, the engine temperature goes well over 100 degrees, but electric fans stay off. Feb 5, 2018 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Nov 21, 2011 · Fuel Tank Removal W163 Jump to Latest 18K views 6 replies 5 participants last post by art_arev Nov 9, 2016 Sep 2, 2007 · 1. Not 100% sure about ML430. Mercedes ML320 / ML350 W163 Viscous MERCEDES W163 ELECTRIC RADIATOR FAN REPLACEMENT REMOVAL ML320 ML430 ML500 ML350 ML230 ML270 ML400 Check Out Our Website: http://mechaniclifestyle. Steering column is in the way. to/2z4F9lv 1/4 Ratchet: http://a Apr 4, 2023 · While I am about it - which way is easier for fan install - with shroud installed or not? With fan still off, I have a choice. There are several reasons why you might want to remove the fan and the fan shroud on your Mercedes. This gives best access of the front of the fan. Install actuator motor. Are you sure it's a leak, not oil burn. Turn out bolts (5). Remove the fan assembly from the hinged supports at the top edge of the radiator and, lowering it down, remove it from the engine compartment. The clips half to be removed from the shroud before the shroud can can be pushed up in order to clear the two latches at the top of the shroud. It does not turn on. Save Share Nov 11, 2020 · Note after removing the 2 bolts at the bottom of the fan shroud there is a "clip" that holds a nut in place to give the bolts something to fasten into. On my W163, this is held on by several nylon 10mm nuts. Remove the front soundproofing section. They help to draw and channel air into the radiator and engine compartment. Fixing the oil pan seal is not difficult, however, it's very messy and time consuming since you have to figure a way to jack the engine about 4" to get clearance to remove the pan. Check the mercedes w163 window switch removal and replacement 2002-2005. 10 – ar33. 3. The installation position of the fan is preset through ribs at fan ring. 10-P-2019GH. The same applies for ML350, ML430, ML500 and ML55. It comes out. com This video shows several techniques and tools to remove a Mercedes fan clutch from an M112 or M113 engine, showing the procedure on a 2003 ML350. I just can't fit the bolt through any of the fan blades. Fan is electric cooling - not driven by serpentine belt. There are two screws at the bottom of the shroud on each side. com - /w163manu/Repairs/ info is for ML320. Remove lock nuts (4). 9. I purchased a "blower motor regulator fan resistor" 3 months ago when it happened the first time. 10-p-0120gh – Remove_install rubber bushes of front axle transmission mounting │ ├── 33. Jump I am going to be doing an engine mount change soon and one of the steps is to remove the fan, but not the shroud, so that May 23, 2020 · First, unclip the fan shroud. For informational purposes only. Clutch has right hand thread. Just be patient, turn the fan shroud diagonal, watch the corners, slowly. If not, let me know. Oct 30, 2018 · │ ├── 33. Aug 17, 2024 · Hi, I have a w163 270CDI with pretty high km. All went well tool from Auto Zone work well with a quick hit from a hammer the fan clutch came loose and was quickly replaced. Mar 10, 2007 · The shroud can't be removed without getting the fan off. Locking Remove the nuts (4). Refer to WIS document AR83. I can find the fan no problem but the control module for the fan I cannot. I used 10000 cst hobby shop oil from ebay (about 20 ml) on an M119 engine. but when i stop the fan base from turning and try to turn the fan blades nothing really happens. I removed the plug off the low pressure switch to check for corrosion (none) . to/2pFBx6T *W163 switch panel http: MERCEDES W163 RADIATOR REPLACMENT REMOVAL ML320 ML430 ML350 ML500 ML270 ML230 Check Out Our Website: http://mechaniclifestyle. There is current at pin 30 and fans come on just fine if I jump the A video of removing the center console, ashtray and ashtray light housing from a 2002-2005 ML320. Oct 23, 2018 · new to this forum, i have owned my ML500 now for nearly a year and not long after i purchased the vehicle i had issues, first issue required me to replace the crank sensor which i did, i knew at that time i also would have to replace the thermostat, the next day after replacing the cranksensor i drove it only for it to suddenly overheat ten May 2, 2012 · First remove the fan shroud ring and leave it in place over the fan. Any advice gratefully received Nov 19, 2013 · With the vehicle off the front tires, remove both front wheels. Before removal: Mar 29, 2016 · the stock fan on my 2000 270 is a PWM controlled variable speed fan, the actual speed controller is on the fan itself in the form of a big heat-sink that the battery cables connect to. Jul 30, 2022 · On my W210 (1998 E300Diesel) I removed the fan shroud, and in fact the radiator, without unbolting the fan blade. I will probably have this done before I get many answers, but it still would be good to know what y'all do. Installation is in the reverse order. #1 · Oct 18, 2010. 8 bolts total and a Mercedes G Wagon W463 ,W163 ML Fan clutch replacementfollow me on twitter https://twitter. ) Removing fan shroud. The below two items are in the kit/set. So it seems like the fan might be threaded. Apr 11, 2010 · W163 Front bumper removal Jump to Latest 13K views 7 replies 4 participants last post by GhettoGates Apr 27, 2010 Jan 4, 2010 · A quart for every 4K miles is a lot. Dec 30, 2019 · Buy TOPAZ 1635000293 Radiator Brushless Cooling Fan Assembly for Mercedes W163 ML55 AMG 00-03 ML500 02-05: Fans - Amazon. the other connector is a small 2 pin plug that must carry a trigger signal from the ECU when it calls for fan (or if the AC calls for fan) if the aftermarket is just a fixed speed fan, the ECU signal would not Mar 3, 2009 · alemsl, you don't have to remove any hoses. Perform work at your own risk/expense. But the principals apply across most all Mercedes platforms. It doesnt seem to be unthreading. I don’t know if there’s an advantage, and it seems to fall toward the fan getting in the way, but Next, my car takes an 8mm Allen bolt to remove the fan clutch. Mar 16, 2009 · Pardon me if I'm wrong about this but no one ever said that the fan drive *pulley* has a hole or holes in it to lock it in place for fan clutch removal (or pulley bolt removal). Was more careful with the new one but again had to deform the fan slightly. The rusty looking studs are circular - not allen screw - with nothing at the bottom, just a flat metal end. Through research through this forum along with others it looks like the next thing I should try is replacing the fan its self and the fan control module. ) Remove cooling (viscous) fan. 11. I replaced my "timing cover gasket" without removing fan blade/shrooud or belt. INSTALLATION NOTE: Tighten the small fan clutch fasteners to 10 Nm and the large fastener to 45 Nm. I already checked the fan fuse (it has the 40 amp one) and the relay. He recommends raising the motor, but says the "give" of the rubber motor mounts should be enough to provide enough room to fiddle the pan out from between the motor and whatever is beneath it. Mar 23, 2014 · Really tricky. When i turned the car on 2 hours later all 4 speeds worked. Release the lower latches (3) fan assembly mountings. Special three hole wrench used for securing the water pump hub on many Mercedes vehicles (M Nov 9, 2016 · Free detailed manuals and video tutorials on DIY MERCEDES-BENZ ML-Class (W163) repair. You put your 3/8 drive ratchet in the shorter one and then place it in so that it slides on both sides of the 4 bolts. comHey guys, in this video we w Product Description: 36-mm, thin profile open-end wrench used to remove the thermo-viscous fan clutch for many Benz. This video pertains specifically to the 2004 W163 ML500 and how its electrical fan work. W126 S,SE,SEC,SEL,SD,SDL Class R/C107 SL/SLC Class W163 M-Class W124 E,CE,D,TD Class W210 E wrench before removal. Use groove pliers to lock fan clutch pulley (lock lips of the washer)and unbolt fan clutch. May 21, 2023 · Now I noticed the fan between the engine and the radiator moves slowly. 2. This tool is required for fan-clutch replacement, water-pump service and many other front-engine repair tasks. Don't round off the fan clutch bolts, they are unique and extremely difficult to remove without a box wrench and a strap wrench around the water pump pulley. Feb 5, 2011 · I have checked the fuse (44) for the fans (ok) replaced the fan relay (#26) and checked to see if I had power to the correct terminals to the fan relay. Apr 22, 2013 · No need to remove the fan blade. Mar 2, 2006 · 2005 270 cdi electric electric fan fan removal w163 Dec 12, 2016 #1 M. But, that's a side note. Couple of years ago, the #1 fan speed on our ML went out and I assumed that it was the speed control. Remove drive sleeve for the center air outlet from the AC housing. Fan clutch removal on a ML430. Fans can be found here (2002 Mercedes ML320 A/C Condenser Fan | AutohausAZ) for under $300. Left hand thread is easy to identify by groove cut across tips of hex. White and blue wires indeed come from ECU plug 3 pins 45 and 31 respectfully. I already ordered a replacement clutch for the main fan and I will put it in in due time. And move it directly over the fan. Those reasons include replacing the fan, fan clutch and a broken shroud. Sep 2, 2020 · Steering Wheel, Airbag, Clockspring Removal REF: 4ETS System for w163 (MB TECH pdf) #265 / RHD AC Blower Fan Adaptation / Reactions: Bllybnch. 7 SUV 1999–2005 [TUTORIAL AUTODOC]📲 Buying via app is always cheaper than on. Pulled the faulty one out and in the process cracked the fan as I had the squeeze it out. Aug 23, 2004 · You may have to remove the top radiator hose off the rad side and the bottom rad hose on the rad side so as to easily remove the viscous fan bulky black safety housing which incases the fan ML320 2002 model: 1) Remove the 2 bolts at the bottom and sides of the viscous fan bulky black safety housing and you may want to slide the housing up as Mercedes ML W163 Tensioner Pulley and Idler Pulley Removal and Replacement ml320 ml430 ml350 ml500 Our Website for Tools, Parts and more Videos: http://mech 8. As you've already discovered, you slide a locking tool between the two nubs Feb 10, 2012 · I hope you are able to fix the light. Our step-by-step guides will help you to maintain and repair your MERCEDES-BENZ ML-Class quickly and easily by following the instructions of professional technicians. 20 – ar33. Then use the longer one on the fan clutch and then loosen, wack, squeeze, whatever. The fans will come on if I remove the relay and jumper the correct terminals. It comes off. I have a 2001 mercedes ml320. cths kgh xbshircf ahb vflgg skkebl johwh vtbzlt ntikux cqdgzqg